High–precision empowers manufacturing upgrades! The introduction of advanced screw hole machining center to create a new benchmark of “zero error” ring die
In the feed machinery manufacturing industry, the accuracy of the ring die directly determines the feed molding quality and the service life of the equipment. Recently, Jaray company has introduced the world’s leading high-precision screw hole machining center to achieve the “zero error” standard of ring die screw hole position with an ultra-precision machining capacity of ± 0.01mm, setting a new quality benchmark for the industry.
Equipment advantages: technological breakthroughs, precise empowerment
The newly introduced screw hole machining center adopts five-axis simultaneous CNC technology, equipped with a high-rigidity spindle and an intelligent temperature control system, which can maintain extreme stability at high speed cutting. Its unique adaptive tool compensation function can correct the machining deviation in real time, ensure that the hole diameter, hole spacing and verticality of each screw hole meet the design standards, and completely solve the problems of ring die hole dislocation and loose fit caused by cumulative errors in traditional machining.
Industry pain point: precision determines value
As the core component of the pellet mill, the accuracy of the screw hole of the ring die directly affects the matching degree between the ring die and the roller shell. If there is a slight deviation in the hole position, it will lead to uneven feed particle size, or abnormal wear of the equipment and shorten the life of the ring die. The first criterion of a good ring die is ‘zero size compromise’. The consistency of the hole position of the ring die processed by the new equipment can reach 99.9%, which increases the feed forming rate by 15%, and the failure rate of customer feedback is significantly reduced.
Future outlook: continue to lead precision manufacturing
This upgrade is a key step in Jaray’s “Intelligent Precision” strategy. In the future, the company will continue to invest in intelligent production lines to promote ring die manufacturing to be efficient, standardized and internationalized, and provide global customers with more durable and energy-saving high-quality products.
